Ultrasonic Vibration Atomization Powder Production Equipment Metal Powder or Alloy Production Atomizer Plant

• After-sales Service: One Site Training and Installation
• Warranty: One Year
• Heating Power: 50-400kw
• Transport Package: Standard Export Package with Well Protection
• Specification: Dimension(L*W*H): Various according to the request
• Trademark: Skyline
• Model NO.: Atomization Powder Production Equipment
• Origin: China
• HS Code: 85142000
• Production Capacity: 20 Sets/Year

Product Description

1. Introduction  of Ultrosonic atomizer:
Technical principle:
The high-frequency electromagnetic oscillation ultrasonic transducer converts the high-freguency electromagnetic oscillation into weak mechanical vibration by means of the stretching effect of the piezoelectric crystal, and then amplifies the displacement or velocity of the particle of the mechanical vibration to the ultrasonic tool head. The raw material is spread into a thin liguid laver under the action of the eneray conversion with the tool head in the hot melt state,and is crushed under the action of ultrasonic vibration into droplets agitated which fly out from the vibration surface of the tool head to form mist-like raw material particles and then be cooled and solidified into powder material under the protection of gas in the atomization tower.

Equipment overview:
The main mechanisms include vacuum or gas protection melting furnace, insulation tundish, ultrasonic vibration system, atomization tower system, vacuum system, protective gas control system, water cooling system, powder collection system and electrical control system. The equipment is suitable for producing powders of different materials in the low and medium melting temperature range. es

 

 
2. Technical characteristics of metal powder materials prepared by ultrasonic vibration atomization
Compared with other atomization methods,the technology of preparing metal powder materials by ultrasonic vibration atomization has the following advantages:
2.1 The prepared powder has the advantages of high purity,low oxygen content,good sphericity,and uniform particle size distribution;
2.2 Simple equipment and technology,convenient operation,stable and controllable product quality;
2.3 Significant advantages such as low energy consumption,high utilization,and low cost;
2.4 The ultrasonic atomization method of this project has significant features such as environmental protection,energy saving,low carbon,and sanitation.
 
3. Compared with other atomization methods, the technology of powder materials manufacturing by ultrasonic vibration atomization has the following advantages:
The produced powder has the advantages of high purity, low oxygen content, good sphericity, and narrow particle size distribution;
lt can produce micron-level powder materials with a melting point of 1200 deqrees and below;
Simple process operation, stable and controllable product quality;
Low energy consumption and low production cost;
The equipment production process highlights the characteristics of environmental protection,energy saving,low carbon and cleanliness.