High Pressure Water Atomizer Equipment for Iron Copper Nickel Powder Production

• After-sales Service: One Site Training and Installation
• Warranty: 1 Year
• Feed Material: Rod,Plate,Bar etc
• Rated Load: 30-1000kg
• Temperature: 1750
• Heating Power: 50-600
• Model NO.: TJZH
• Power: 380V 50Hz
• Transport Package: Export Sea Freight Worthy Package
• Specification: Dimension(L*W*H): Various according to the request
• Trademark: Skyline
• Origin: China
• HS Code: 85142000
• Production Capacity: 20 Sets/Year, 10-1000kg

Product Description

Introduction of skyline high pressure water atomization equipment:
The main mechanism includes smelting furnace, insulation tundish, high-pressure water atomizer, high-pressure water pump and water source system, atomization tower, water and powder separation system, electrical control system, etc. The molten metal melted under the protection of the atmosphere is poured into the heat preservation tundish crucible, and is introduced into the high-pressure water atomizer through the restrictive flow tube connected with the heat preservation tundish crucible. The high-speed water jet breaks the metal liquid into the atomization tower. It is transformed into a large number of small droplets, which are quickly condensed and solidified by water, and deposited in the water of the atomization tower, after dehydration, drying, and deoxidation, to produce subspherical or irregular shape powder particles.



Structure:
The main mechanism includes smelting furnace, insulation tundish, high-pressure water atomizer, high-pressure water pump and water source system, atomization tower, water and powder separation system, electrical control system, etc. The molten metal melted under the protection of the atmosphere is poured into the heat preservation tundish crucible, and is introduced into the high-pressure water atomizer through the restrictive flow tube connected with the heat preservation tundish crucible. The high-speed water jet breaks the metal liquid into the atomization tower. It is transformed into a large number of small droplets, which are quickly condensed and solidified by water, and deposited in the water of the atomization tower, after dehydration, drying, and deoxidation, to produce subspherical or irregular shape powder particles.

Features and advantages:
1. The function of fixed-point pouring in the melting furnace;
2. The metal smelting process is protected by inert gas to inhibit oxidation.
3. Digital display monitoring of the water level of the atomization tower, and stable control of the atomization process parameters; 4. The whole set of equipment adopts distributed control system, video surveillance of key parts, friendly man-machine interface;
5. The safety monitoring system for smelting crucible damage to ensure production safety (optional);
6. Online powder particle detection and feedback control system to accurately control product quality (optional);



Applications of Powdered Metals:
- Chemical Industries
- Sintering Industries
- Metallurgical Engineering
- Moulds Manufacturing
- Pigments Paste and Flakes
- Flames and Plasma Spraying
- Pyrotechnics
- Diamond Tools
- Refractory Industry
- Brake and Friction linings
- Soldering and Brazing Industry
- Metal Blasting
- Flux Cored Wire 

Application and Principles:
High pressure water atomization preparation powdered material production line is featured as an equipment,an industrialized mass-production device,designed for producing powder by water atomization under morphemic condition.Its working principle refers to the smelting of metals or metal alloys in air,in which,under the shielding made of inert gas and during the procedure of the metal liquid in insulation tundish flowing downward through fluid-direction tubes,high-pressure water atomizes the liquid metals into a mountain of tiny metal droplets which can form sub-spherical or irregular-shape particles by the combined effects from surface tension and water quick cooling in the flying course of those tiny drops,finally achieving the goal of making powder.

Specifications:

Model	TJSWH-30	TJSWH-50	TJSWH-100	TJSWH-300	TJSWH-500	TJSWH-1000
High-pressure water  pressure(MPa)	30-120
High-pressure water flow(L/min)	50-800
Furnace weight (kg)	30	50	100	300	500	1000
Highest smelting temperature (°C)	1750
Smelt heating power (kW)	50	100	160	300	400	600
Temperature measuring method	Infrared thermometer, WRe5.26
Tunish heating power (kW)	20-45
Power supply	3 phases, 380V, 50Hz
Installed total power (kW)	Based on different capacity and configuration
Cooling water flow (L/min)	150			300	400	700
Cooling water device	Fan cooling tower, water cooling unit, heat exchanger
Soft water flow (m3/h)	6-20
Control mode	Industrial control computer or PLC
Operation interface	Touch-tone or Touch-screen
Data recording	12 data-curve recording, LCD monitoring display
Appearance size (LxWxH) (mm)	7500x4000x 6500	7500x4200x 6500	8200x5200x 6500	9200x6500x 6500	9500x6500x 6500	10000x7000x 6500

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