Electrode Induction Melting Inert Gas Atomization Powder Production System
Technical principle:
Under vacuum or inert gas protection condition, the slowly rotating feedstock rod is heated by high-frequency induction coil and melted inductively and continuously in the absence of crucible.
Then the molten metal flows into atomization system and is impinged into a spray of droplets by high pressure inert gas of atomizer.The droplets are solidified into spherical powders.
The powder have high chemical purity because the raw material don't contact with crucible and tundish orifice as traditional process.
System Overview: steel working platform, melting device module, vacuum equipment, inert gas atomization module, atomization tower, powder collection system, highly active powder material surface passivation treatment device module, control system.
Technical Parameters:
Input Size: bars
Processed Materials: metals or alloys
Applications: Electrode Induction Melting Gas Atomization (EIGA) Equipment's output powders are mainly used for additive manufacturing and surface cladding of components.
Rated power: 100kW
Melting capacity: 5kg or 10kg(calculated by the density of Ti)
Feeding methods: single or continuous feeding by 10pcs each time.
Feeding speed: rotation rate 1~30r/min;
Feeding quantities: slow: 1~50mm/min (adjustable); fast: 200mm/min (constant).
Powder size: D50=45μm Recovery rate: ≥ 95%
Gas consumption: high pure Ar or nitrogen max. 800Nm3/h
Applications: Electrode Induction Melting Gas Atomization (EIGA) Equipment's output powders are mainly used for additive manufacturing and surface cladding of components.
1. It can produce titanium and alloyed powders with ultra-purity and spherical morphology by the raw material in form of rod. And it also can be applicable to produce high-melting- point and other active metal powders;
2. It can produce powder materials of highly chemical purity;
3. Low energy consumption;
4. Anti-static and anti-explosion design.
Hunan Skyline Smart Material &Technology Co., Ltd.
The company was established in 1995 with name of "Hunan Juta Technologies Co., Ltd." Under expansion of scale and reform of shareholding system, it was renamed in 2018 as "Hunan Skyline Smart Material & Technology Co., Ltd." with 92 employees currently, including 34 technical and R&D personnel,58 production and management personnel.
SKYLINE proudly developed the first inert gas atomization(1995) and plasma atomization(2016) powder production equipment of China.
SKYLINE has applied 84 patents in China, including 16 patents for plasma atomization powder production equipment.
SKYLINE products have been exported to many countries around the world in the past years.
SKYLINE has passed the ISO9001:2015 quality management system certification.
The main products range include:
1. Metal/alloy Powder production equipment.
2. Powder material modification treatment equipment.
3. Sintering equipment for powder molded products.
4. Heat treatment equipment.
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